Infinity CleanRoom Solutions was completed in June 2009 and is an ISO class 7 (10,000) manufacturing plant. This 11,500 sq ft facility was the result of strategic planning begun in 2006 to consciously focus on clean room medical device and medical instrument opportunities.
Program Management
Every program is assigned a Program Manager to follow and coordinate the program between the client and the manufacturing plant.
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CAD Modeling
At Infinity, many steps go in to bringing a new part to life. This process begins with receiving a drawing or CAD model of the product to analyze and develop a quotation.
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Tooling
The completed mold is delivered to us for check in and initial sampling by our process engineering group. These parts are checked against the drawing for fit and function which will either go into a longer sample run (run at rate) and full dimensional layout of the parts or mold modifications to correct any dimensional issues. After the layout is complete, a PPAP package is prepared and submitted to the client for approval.
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Locking Door System
One of the steps taken to minimize contaminants within the building is the use of airlocks. The loading dock area is a known area for introducing contaminants to facilities due to the difficulty in policing the open doors during trailer exchanges. Our loading area cannot have an internal door opened while any external door is open – minimizing amount of “dirty” air entering the building.
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Auxiliary Equipment Room
The main manufacturing area completely surrounds the class 10,000 clean room. We house the auxiliary equipment and material handling equipment in this area used to support the molding in the clean room. Our clean room pulls conditioned air from the main building, filters it, pumps it into the clean room and exhausts it back into the main building. This process makes for very clean air throughout the entire building as we change all of the air in the clean room every 50 seconds.
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Gowning Room
One of the airlocks attached to the cleanroom is the employee gowning room. Anyone entering the cleanroom is required to cover all exposed hair, wear a face mask, gown, gloves and shoe covers before entering the cleanroom
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CleanRoom Injection Molding
In our ISO 7 Class 10,000 Cleanroom, we produce parts using 2 Engel 110 all electric molding machines equipped with Staubli 6 axis robots. One machine is equipped with options to process PEEK resin.
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Airlock System
The second airlock on the cleanroom is used to transfer product and tooling in and out of the cleanroom. Like the shipping area and gowning room, there are two doors which can only be opened one at a time to minimize contamination entering the room.
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